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Emission Test Cycles

ISO 8178-4

Steady-State Cycles (Discrete Mode)

The ISO 8178-4 is an international standard for exhaust emission measurement from a number of non-road engine applications. It is used for emission certification and/or type approval testing in many countries, including the United States, China, India, Japan, and the European Union. Depending on the legislation, the cycle can be defined by reference to the ISO 8178 standard, or else by specifying a test cycle equivalent to ISO 8178 in the national legislation (as it is the case with the US EPA regulations).

The ISO 8178-4 includes a collection of steady-state engine dynamometer test cycles (designated as type C1, C2, D1, etc.) designed for different classes of engines and equipment. Each of these cycles represents a sequence of several steady-state modes with different weighting factors.

The ISO 8178 test cycle—or its 8-mode schedule C1 in particular—is also referred to as the Non-Road Steady Cycle or Non-Road Steady-state Cycle (NRSC).

The engine operating modes and their weighting factors for B-type (11 mode) test cycles are listed in Table 1. The standard also includes an A-type 13-mode cycle, not listed in the table.

Table 1
Weighting factors of B-Type ISO 8178 test cycles
Mode number 1 2 3 4 5 6 7 8 9 10 11
Torque, % 100 75 50 25 10 100 75 50 25 10 0
Speed Rated speed Intermediate speed Low
idle
Off-road vehicles
Type C1 0.15 0.15 0.15 - 0.10 0.10 0.10 0.10 - - 0.15
Type C2 - - - 0.06 - 0.02 0.05 0.32 0.30 0.10 0.15
Constant speed
Type D1 0.30 0.50 0.20 - - - - - - - -
Type D2 0.05 0.25 0.30 0.30 0.10 - - - - - -
Utility, lawn and garden
Type G1 - - - - - 0.09 0.20 0.29 0.30 0.07 0.05
Type G2 0.09 0.20 0.29 0.30 0.07 - - - - - 0.05
Type G3 0.90 - - - - - - - - - 0.10
Marine application
Type E1 0.08 0.11 - - - - 0.19 0.32 - - 0.30
Type E2 0.20 0.50 0.15 0.15 - - - - - - -
Notes:
  • Engine torque is expressed in percent of the maximum available torque at a given engine speed
  • Rated speed is the speed at which the manufacturer specifies the rated engine power
  • Intermediate speed is the maximum torque speed if it occurs between 60% and 75% of the rated speed
    • or 60% of the rated speed if it is lower
    • or 75% of the rated speed if it is higher

Ramped Mode Cycles

In addition to discrete mode cycles, the ISO 8178-4:2017 standard introduced ramped mode cycles (RMC), Table 2 and Table 3.

The percent torque in the tables is relative to the maximum torque at the commanded engine speed. The advance from one mode to the next should occur within a 20 second transition phase, with a linear progression from both the torque and speed settings of the current mode to the torque and speed setting of the next mode.

Table 2
RMC-C1 9-mode test cycle for variable-speed engines
RMC ModeTime in mode, sEngine SpeedTorque, %
1a Steady state126Idle0
1b Transition20Linear transitionLinear transition
2a Steady state159Intermediate100
2b Transition20IntermediateLinear transition
3a Steady state160Intermediate50
3b Transition20IntermediateLinear transition
4a Steady state162Intermediate75
4b Transition20Linear transitionLinear transition
5a Steady state246100%100
5b Transition20100%Linear transition
6a Steady state164100%10
6b Transition20100%Linear transition
7a Steady state248100%75
7b Transition20100%Linear transition
8a Steady state247100%50
8b Transition20Linear transitionLinear transition
9 Steady state128Idle0
Table 3
RMC-D2 5-mode test cycle for constant-speed engines
RMC ModeTime in mode, sEngine SpeedTorque, %
1a Steady-state53Engine governed100
1b Transition20Engine governedLinear transition
2a Steady-state101Engine governed10
2b Transition20Engine governedLinear transition
3a Steady-state277Engine governed75
3b Transition20Engine governedLinear transition
4a Steady-state339Engine governed25
4b Transition20Engine governedLinear transition
5a Steady-state350Engine governed50

Locomotive Test Cycle (Type F)

ISO 8178 defines Type F cycle for locomotive testing, Table 4. This cycle has been modified on several occasions.

In the first edition of the standard (ISO 8178-4:1996), the Type F weighting factors were 0.25 at rated speed & 100% torque, 0.15 at intermediate speed & 50% torque, and 0.60 for idle. In the second edition (ISO 8178-4:2007), the rated speed point was reduced from 0.25 to 0.15 and the intermediate speed point was increased from 0.15 to 0.25, based on measurements on in-service locomotives in Europe. Additionally, the idling point was changed from “no load” to 5% of torque to account for the engine driving the air brakes compressor and other electrical loads.

In ISO 8178-4:2017, the load points have been defined based on percent power, rather than percent torque, in alignment with EU emission standards for nonroad mobile machinery (the test cycle F for Stage III A/B locomotives was based on %torque, while the cycle for Stage V locomotives is based on %power).

Table 4
Type F locomotive test cycle (ISO 8178-4:2020)
ModePower/loadSpeedWeighting
1 Prated = full load (100%) Rated speed: nrated 0.15
2 Pt = Partial load
(50% of the maximum power achievable at this speed)
0.6 × nrated – 0.75 × nrated 0.25
3 Pl = Prated × 0.05 Idle 0.60

Marine Propeller Law Test Cycles

The engine operating modes and their weighting factors for ISO 8178 test cycles for marine propeller law applications are listed in Table 5.

Table 5
ISO 8178 marine application propeller law test cycles
Type E3, Mode # 1 2 3 4  
Power, % 100 75 50 25  
Speed, % 100 91 80 63  
Weighting factor 0.2 0.5 0.15 0.15  
Type E4, Mode # 1 2 3 4 5
Speed, % 100 80 60 40 Idle
Torque, % 100 71.6 46.5 25.3 0
Weighting factor 0.06 0.14 0.15 0.25 0.4
Type E5, Mode # 1 2 3 4 5
Power, % 100 75 50 25 0
Speed, % 100 91 80 63 Idle
Weighting factor 0.08 0.13 0.17 0.32 0.3
Type H, Mode # 1 2 3 4 5
Speed, % 100 85 75 65 Idle
Torque, % 100 51 33 19 0
Weighting factor 0.12 0.27 0.25 0.31 0.05